All Products Made In The U.S.A 
Manufacturing Capabilities:  (Cost Effective Solutions)
 | Highly Versatile - Knowledgeable - Solution Orientated. |  | Small Or Large Production Quantities Capable. |  | Metal Foundry Or Plastic Forming & Molding Capabilities. |  | Rapid Prototyping Capabilities. |  | Product Duplication Is Non-Destructive And Accurate. |  | Fast Turn Around To Meet Customer Schedules. |  | Cost - Quality - Schedule - Customer Satisfaction. |
High Rev Simulators manufactures F/A-18 flight simulators and controllers sticks throttles yokes along with electronic boards and strain gages. HRS is a manufacturer of flight simulators that are at times called cockpits enclosures devices boxes platforms trainers and sims. HRS also manufactures simulator ejection seats and can be real creative when a special project is needed by a customer. We are a one stop shop and can supply and meet a customers needs at economical pricing.  | F/A-18 REAL PARTS:
All simulators and associated products start with either real parts, tools or drawings. |
 F/A-18D Delivered to HRS to be used as a Master.
 | F/A-18 FLIGHT SIMULATOR MASTER PART CREATION:
Based on the aircraft type, the fuselage frame assembly is constructed. The inner Fuselage frame is fabricated from 3/4 " plywood for strength and durability. Slope angles of the actual aircraft are replicated to precise tolerances. These measurements are taken from blade contour templates and/or aircraft drawings. Rail Assembly is framed and prepared to accept skins. |

 | F/A-18 FLIGHT SIMULATOR MASTER SKINNING:
After the frame assembly has been fabricated and inspected the frame is covered with a 1/4" veneer skin panels. The veneer skin is contour fitted to the shape of the cockpit, glued and stapled to the frame assembly to avoid lifting of the skin from the frame structure. |

 | F/A-18 MASTER PRIMING AND SURFACE PREPARATION:
Master Priming - The cockpit is sealed with several coats of primer sealer in preparation of the next phase of manufacturing. Surface Preparation - The surface is prepared for the next phase of manufacturing by sanding to a smooth blemish free finish using blade templates to obtain mold-line contours. |

 | F/A-18 FLIGHT SIM EDGE PREPARATION AND JELL COAT:
Edge Preparation - All edges are rounded and smoothed to replicate the curvature of the aircraft and to insure level surfaces if a canopy option is added. Jell Coat - The part then receives several coats of Jell to bring the veneer surface to a glass like finish. |

 | F-18 FLIGHT SIMULATOR COMPOSITE FIBERGLASS:
Composite fiberglass and wooden reinforcements are added to the jell coat surface to complete the molds. The master is removed from the mold and the mold surface is prepped for casting. Each fuselage half is cast up using industry standard fiberglass techniques. The fiberglass fuselage pieces are left in the mold for several days to fully cure before they are removed. |


 | F/A-18 FLIGHT SIM PRODUCTION PARTS FABRICATION:
After removal from the mold the fuselage halves are prepared and fitted together before the interior fabrication phase can begin. Using a similar process as described above for the fuselage parts, the interior cockpit parts are fabricated and assembled inside the fuselage. |

 | F/A-18 FLIGHT SIMULATOR FINAL ASSEMBLY:
Instrumentation is assembled and tested. Depending on the fidelity requirement these can be up to full mil spec standards. Instrumentation, switches, gauges and flight controls are then installed to meet the customer exact specifications. |

F/A-18 Fully Assembled and Flight Ready - The cockpit is ready for final testing, QA and delivery to the customer. 
Call HRS for any additional information and pricing: (661) 947-6820 Other Products: F-16, F/A-18, F/A-22, F-15, RQ-1 flight controls, unmanned aircraft vehicle, desktop sticks, hotas controls, hotas stick, grips, stick, stick grips, stick heads, joysticks, joystick grip, joystick head, stick quadrant, hotas throttle, throttles, throttle head, throttle grips, throttle quadrant, cyclic, collectives, flight yokes, yoke mechanism, precision flight controls, rudder pedals, rudder, pedals, strain gages, strain gauges, sensors, usb, switches, precision hall effect sensors, usb, boards, electronics, micro electronics ejection seats, aces ejection seat, naces ejection seat, flight trainer, flight simulators, flt sims, cockpit, simulator, sims, trainer, box, device, enclosures, platform, simulations desktop, weapons trainer, flight navigation procedures trainer, mission trainer, flight training trainer, cockpit trainers, other training device, otd, p.c.a.t.d, pcatd, motion platform, flight simulator box, training and simulation, aircraft training device, avionics trainer, flight training devices, instrument trainer, synthetic training device, synthetic fntp part task trainer, ptt, instrument displays, display bezel, avionics, aircraft, airplane, aviation, bomber, fastjet, fixed, wing, helicopter, helo, copter, jet, prop, plane, rotary, wing, rotary wing. | | 
Tel: 661 - 947 - 6820 Fax: 661 - 947 - 0449 Email: sales@hirevsims.com
Click On Pictures
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F/A-18C Dual Split Arm Throttle
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F15 f15 F-15 f-15 F15 f15 F15E f15e F-15E f-15e F15E f15e Strike Eagle f16 F16 f-16 F-16 Falcon F18 f18 F-18 f-18 F/A-18 f/a-18 FA-18 fa-18 FA18 fa-18 F18C f18c F-18C f-18c F/A-18C f/a-18c FA-18C fa-18c FA18C fa-18c F18E f18e F-18E f-18e F/A-18E f/a-18e FA-18E fa-18e FA18E fa-18e Super Hornet f22 f-22 fa22 fa-22 f/a22 f/a-22 F22 F-22 FA22 FA-22 F/A22 F/A-22Raptor F14 F-14 Tomcat f117 f-117 F117 F-117 Night Hawk Stealth Fighter f35 f-35 F35 F-35 JSF joint strike fighter av8 av-8 AV8 AV-8 Harrier A/AO-10 AAO-10 AAO10 a10 a-10 a10c a-10c A10 A-10 A10C A-10C Wart Hog A-10 Thunder Bolt II 2 UAV UCAV rq1 rq-1 RQ1 RQ-1 rq1a rq-1a RQ1a RQ-1a rq1b rq-1b RQ1b RQ-1b Predator rq-4 rq4 RQ4 RQ-4 rq-4a rq-b RQ-4A RQ-4A Global Hawk rq8 rq-8 RQ8 RQ-8 Fire Scout UCAV X45 X-45 UCAV X47 X-47 UCAV ah64 ah-64 AH64 AH-64 Apache RAH66 RAH-66 Comanche ah1 ah-1 ah-1z ah1z AH1 AH-1 AH1Z AH-1Z Super Cobra ah6 ah-6 AH6 AH-6 Little Bird uh60 uh-60 UH60 UH-60 Black Hawk sh60 sh-60 SH60 SH-60 Sea Hawk hh60 hh-60 HH60 HH-60 Pave Hawk hh53 hh-53 HH53 HH-53 Jolly Green Giant ch46 ch-46 CH46 CH-46 ch47 ch-47 CH47 CH-47 Chinook oh58 oh-58 OH58 OH-58D Bell Kiowa Warrior th57 th-57 TH57 TH67 Trainer th-57 th-67 TH-57 TH-67 Trainer B1 B-1 Bomber Lancer B2 B-2 Spirit Stealth bomber B52 B-52 Bomber Stratofortress e3 e-3 E3 E-3 AWACS c130 c-130 C130 C-130 Hercules c-130 C-130 Specter C141 C-141 Star Lifter C5 C-5 Galaxy KC135 KC-135 Tanker KC10 KC-10 Tanker V22 V-22 Osprey p3 p-3 P3 P-3 Orion Minuteman Missile Peacekeeper ICBM M2/M3 Bradley M1 Abrams Hummer M113 MLRS Patriot Missile Rapid Prototyping Rapid Reconfigurable Rapid Deployable Sims
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