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 F-16 Block 40 Delivered to HRS to be used as Masters..
 | F-16 FLIGHT SIMS MASTER PART PRE-MOLD PREPARATION:
High Rev Simulators sprays a water solvable barrier coating to counter for any plastic shrinkage at the final part stage and in this application we thin layer blocked the through holes in the various gauges and panels per customer requirements. |


 | F-16 FLIGHT SIMULATOR MASTER SILICONE MOLD FRAMING:
Since this is going to be a very large one piece instrument panel, HRS assembled the various parts and built framing to support the master parts in a rigged position for creation of the removable hard back shells and the silicone molds that will be used for pouring liquid plastic material that becomes the final F-16 one piece front instrument panel structure. |


 | F-16 FLIGHT SIMULATOR MOLDING - HARDBACK SHELLS:
The Master Parts are temporarily edge split and enlarged where necessary to allow for the silicone molds to be poured around the assembled master parts after the hardbacks are created. Care also must be taken to ensure that their is sufficient silicone mold material area thickness to allow for the liquid plastic to flow throughout the instrument panel. |




 | F-16 FLIGHT SIMULATOR MOLDING - SILICONE MOLD POUR:
When the hardbacks and shells have been created and positioning buttons have been put into place on the hardbacks to maintain a rigid positioning of the hardbacks the silicone molding pour tubes are put into place. Silicone is then mixed and poured between the back shells and around the master parts to form a hollow area that will create the one piece F-16 instrument panel. |


 | F-16 FLIGHT SIMULATOR PRODUCTION PARTS FABRICATION
Inexpensive plastic materials are mixed and poured for a 1st look and the molds adjusted if required for thin spots or areas that did not fill and a new pour is done to verify all requirements are met. When the molds have been adjusted and tested then the real strength plastics are mixed and poured. |

These front instrument panels are made using liquid plastics that have high strength and are very durable. 
Call HRS for any additional information and pricing: (661) 947-6820 Other Products: F-16, F/A-18, F/A-22, F-15, RQ-1 flight controls, unmanned aircraft vehicle, desktop sticks, hotas controls, hotas stick, grips, stick, stick grips, stick heads, joysticks, joystick grip, joystick head, stick quadrant, hotas throttle, throttles, throttle head, throttle grips, throttle quadrant, cyclic, collectives, flight yokes, yoke mechanism, precision flight controls, rudder pedals, rudder, pedals, strain gages, strain gauges, sensors, usb, switches, precision hall effect sensors, usb, boards, electronics, micro electronics ejection seats, aces ejection seat, naces ejection seat, flight trainer, flight simulators, flt sims, cockpit, simulator, sims, trainer, box, device, enclosures, platform, simulations desktop, weapons trainer, flight navigation procedures trainer, mission trainer, flight training trainer, cockpit trainers, other training device, otd, p.c.a.t.d, pcatd, motion platform, flight simulator box, training and simulation, aircraft training device, avionics trainer, flight training devices, instrument trainer, synthetic training device, synthetic fntp part task trainer, ptt, instrument displays, display bezel, avionics, aircraft, airplane, aviation, bomber, fastjet, fixed, wing, helicopter, helo, copter, jet, prop, plane, rotary, wing, rotary wing. | | 
Tel: 661 - 947 - 6820 Fax: 661 - 947 - 0449 Email: sales@hirevsims.com
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