SITE MAP USB AND SERIAL HOTAS SYSTEMS
Manufactured in the U.S.A.  Manufacturing Capabilities:  (Cost Effective Solutions)
 | Highly Versatile - Knowledgeable - Solution Orientated. |  | Small Or Large Production Quantities Capable. |  | Metal Foundry Or Plastic Forming & Molding Capabilities. |  | Rapid Prototyping Capabilities. |  | Product Duplication Is Non-Destructive And Accurate. |  | Fast Turn Around To Meet Customer Schedules. |  | Cost - Quality - Schedule - Customer Satisfaction. |
High Rev Simulators creates industrial and military helicopter cyclic joystick, collective throttle controls that are made to exacting dimensions and requirements from replicating original controls or creating new custom customer version simulator control grips. These cyclic, collective control grips could also incorporate interchangeable head grips, control mechanisms, wiring, electronic circuit boards and if required, rugged durable bases from one to 3 axis along with various mounting attachments. HRS is manufacturing 14 different mechanisms to satisfy customer requirements. High Rev Simulators (HRS) provides that experience and know-how required in the multi-tasking arena of simulation to manufacture and integrate the flight and desktop simulator training trainer device or enclosure with fully functional HOTAS stick and single and split dual throttles, cyclic and collective control grips and mechanisms with high fidelity switches. For "Cost Effective Solutions", High Rev Simulators HOTAS desk top flight controller cyclic and single or dual twist collectives are durable, strong and built tough. HRS's products meet the long term needs and requirements for simulation training aids, devices and simulators. All HRS's HOTAS desktop base castings are made from very strong A356 T6 aluminum (Not Pot Metal) to with stand the rigorous abuse of use. HALL Effect Encoder Sensors are used in place of Potentiometers and have life cycles of over 10,000 hours plus under load and produce extremely accurate "No Spiking" readings. High Rev Simulators flight controllers range from simulator desktop or flight controller cyclic and collectives complete with operational bases to ground military spec weapon controller grips and electronics. Flight control and ground controllers can be used in a desktop training device or installed in the simulator cockpit or ground station. The numerous variety of cyclic and collectives are interchangeable by the way HRS uses the electrical cable connectors and the pins within the connectors on each cyclic and collective mechanism to provide the necessary interchangeability between cyclic, collectives, sticks and throttle sets and even going from USB to Serial. This is transparent to the end user as all HRS's flight controllers are - Plug And Use - in any combination of controller sets from Various Helicopters To Fast Jets To A Different Fast Jet To The Various Helicopters And Back Again To Fast Jets. For USB one electronic circuit board is sufficient to drive all models in USB for all various fast jet and helicopter change-out configurations used in a scenario. In Serial only the cable are required to operate all models. HRS's high fidelity plastic grips have a very high rigid 80 Shore D rating that produces a tensile strength of 7,600 PSI, 10,000 PSI flexural strength and a compression stress resistance of 85,000 PSI. Our stick and throttle grips DO NOT have, use or contain mercury or Lead. HRS has also designed and is manufacturing a "Low Cost Solution" to Force Sensor cyclic that require a limited amount of visual movement. These force defined mechanisms can be center zeroed on a flat or angled platform mounting. The mechanism can be customer adjusted for the amount of force required for maximum electronic movement from 1 lb to 30 lbs of pressure. USB or Serial amplified electronics come with the mechanism and cyclic. This mechanism can be used in the desktop or full box simulator devices or enclosures. High Rev Simulators produces a large variety of mechanisms for HRS's HOTAS stick, cyclic and single or dual split throttles, twist collective flight controllers which are low profile and will fit in most low silhouette enclosures. HRS has the knowledge of mechanisms that can even be adapted for force feed back systems for additional reality in the training and mission rehearsal arenas.
High Rev Simulators can very quickly replicate and populate a custom or existing side or center control mechanism and grip and single or twist rotational collectives to meet customer requirements and provide choices of switch and button options from low cost durable industrial quality components to mid and high fidelity Military Acceptance Specification hardware. High Rev Simulators has also designed and is manufacturing transducer strain gauge switches perform exactly the same as the real military switch and can be supplied in a multitude of different configurations. HRS manufactures these high performance transducer strain gage switches using beryllium copper alloy shafts and silicon force sensors that perform the same as the real military switches at economical pricing. A positive feel Down-select switch option is also available for our Strain Gage switches. These slew switches are used by HRS to emulate the target designator control or radar cursor switches in all throttles that require this degree of fidelity. High Rev Simulators also provides fully adjustable high fidelity simulator Rudder Pedals that can be either USB or Serial Connected. These units are made from cold finished steel and aircraft quality aluminum. The rudder pedals front to back rails are case hardened and ground shafts with linear ball bearings. Front to back rudder pedal adjustments are done in 1/2 inch increments with spring return to front. A cockpit cable pull adjustment attachment for connecting the "inside" the cockpit pull handle cable is also provided on the front of the rudder pedals to release the spring loaded pin to allow the pedals to be adjusted for proper positioning. The base runners are pre-drilled to customer requirements for mounting in the simulator.
The rudder pedal pivot is a total of 24 degrees and can be adjusted to set at lesser degrees of throw. The axis pivot is 12 degrees each side and is adjustable for lesser amounts of travel. Rudder pedal toe brakes rotation is 10 degrees each and also can be adjusted to provide lesser amounts travel. All pedal pivot axis's are case hardened and use a ground shaft with sealed ball bearings and thrust bearings. The rudder pedals uses Hall Effect Encoder Sensors instead of potentiometers to provide a long life of over 10,000 hours plus under load cycles. These rudder pedal assemblies can be either from our standard high fidelity stock or custom made to meet your requirements in height, width and length and done without incurring additional charges. These same rudder pedals have also been adapted to meet the needs of desktop training and simulation by adding angled structure from the front of the pedal base to the rear and making them height adjustable to support the differences of desktop chairs and table position ergonomics. An aluminum plate has been added to act as an anchor and stabilizer the chair to prevent pushing away from the rudder pedals.
High Rev Simulators manufactures electronic microprocessor stick, cyclic and collective, throttle control circuit boards with USB outputs which do not auto-disconnect. The board will control up to 32 switches and 10 potentiometers or Hall Effect encoders. Electronic polling of the switches has been included on the circuit board for monitoring of each switch position for change and reporting the change to the computer. This process allows the main computers to only see the switch changes and eliminates the over working problems inherent of the mainframe or PC computers. Windows XP and 2000 software drivers are provided. HRS's USB electronic microprocessor boards have been designed in-house learning from the ills of other USB board manufacturers and have been in use for approximately 3 years. Very careful consideration has always been taken to insure continuity with all of our interfacing boards for quality and durability. The overall USB design plan was to meet every possible scenario of switches and rotating devices throughout HRS's existing product lines and all future potential new products that are known or yet unknown. This approach allows HRS to attach to switches anywhere on a product or between products with a minimum of effort. High Rev Simulators USB electronic micro processor boards do not auto-disconnect. No flight control cyclic or collective design is too complex for HRS to accomplish. HRS can design, create, replicate and populate a custom or existing control grip to meet customer requirements. Call HRS for any additional information and pricing: (661) 947-6820
Other Products: Flight controls desktop sticks hotas controls hotas stick grips stick grips stick heads joysticks joystick grip joystick head stick quadrant hotas throttle throttles throttle head throttle grips throttle quadrant cyclic collectives flight yokes yoke mechanism precision flight controls rudder pedals rudder pedals strain gages strain gauges gages sensors usb switches precision hall effect sensors usb boards electronics micro electronics ejection seats aces ejection seat naces ejection seat flight trainer flight simulators flt sims cockpit simulator sims trainer box device enclosures platform simulations desktop weapons trainer flight navigation procedures trainer mission trainer flight training trainer cockpit trainers training device otd p.c.a.t.d pcatd motion platform flight simulator box training simulation aircraft training device avionics trainer flight training devices instrument trainer synthetic training device synthetic fntp part task trainer ptt instrument displays display bezel avionics aircraft airplane aviation bomber fastjet fixed wing helicopter helo copter jet prop plane rotary wing rotary wing fighter heavy lifter Call HRS for any additional information and pricing: (661) 947-6820 |