SITE MAP USB AND SERIAL HOTAS SYSTEMS
Manufactured in the U.S.A. 
Click On Pictures To Enlarge
 Predator 3 Axis Space ball
 Selection Of Mechanisms Is Unlimited Manufacturing Capabilities:  (Cost Effective Solutions)
 | Highly Versatile - Knowledgeable - Solution Orientated. |  | Small Or Large Production Quantities Capable. |  | Metal Foundry Or Plastic Forming & Molding Capabilities. |  | Rapid Prototyping Capabilities. |  | Product Duplication Is Non-Destructive And Accurate. |  | Fast Turn Around To Meet Customer Schedules. |  | Cost - Quality - Schedule - Customer Satisfaction. |
High Rev Simulators provides command control centers for desktop and flight controller assemblies consisting of keyboards, trackballs, sticks, throttles, cyclic, collectives. HRS force sensor sticks can be used to limit stick movements. Console sides, top and bottom plates can be made of metal or high strength plastics. These consoles can be manufactured to sit on a desktop as well as being embedded into a platform. Just about anything can be built to satisfy a customers requirements including open and sealed enclosures. These units can be made with USB or Serial electronics.
HRS controller grips are available in metal or high impact resistant HRS proprietary urethane cast plastic. HRS high fidelity plastic grips have a very high rigid 80 Shore D rating that produces a tensile strength of 7,600 PSI, 10,000 PSI flexural strength and compression stress resistance of 85,000 PSI. Our stick and throttle grips DO NOT have, use or contain mercury or Lead. High Rev Simulators flight and ground command center controllers range from simulator desktop or flight controller sticks throttles cyclic collectives complete with operational bases to ground military spec weapon controller grips and electronics. Flight control and ground controllers include yokes, sticks, throttles, cyclic, collectives or steering mechanisms that can be used as or in a desktop training device or installed in the simulator cockpit or ground station. The flight controller stick throttle cyclic collectives operational mechanisms are completely designed and manufactured by HRS to attach completely to the top cover plate. This design activity allows both sticks and throttles to be universally used with or without the metal cast base housing for multiple roles such as desk top stand alones, small desktop mini-sims, class room training aids or full big box simulators. HRS has also designed and is manufacturing a " Low Cost Solution " to Force Sensor Sticks that require a limited amount of visual movement. These force defined mechanisms can provide everything that a swing or rotational mechanism does. The mechanism can be customer adjusted for the amount of force required for maximum electronic movement from 1 lb to 30 lbs of pressure. USB or Serial amplified electronics come with the mechanism and stick. This mechanism can be used in the desktop or full box simulator devices or enclosures. The USB (Electronics Included) or Non-USB (Wiring Only) HOTAS Flight Controller Sticks and Multiple Arm mechanisms are specifically designed and manufactured by High Rev Simulators (HRS) to meet the rigors of heavy use throughout commercial, industrial and military simulation and training, including the requirements of military field mission rehearsal. There is no use of PVC or PVC wiring in any of HRS Products. High Rev Simulators Throttle Target Designator - TDC or Radar Cursor was also designed and made in-house and has the functionality and feel of the real transducer strain gauged slew switch. This copper beryllium shaft driven switch has the strain gauge force sensors just like the real controls and also has the down select switch with the positive selection feel. There is no difference in feel from HRS transducer strain gauge switch and the real flight hardware. High Rev Simulators offers and prefers to use small compact Hall Effect Sensor Encoders in place of potentiometers for the smooth output signals (no spikes) and is inexpensive for such a high fidelity device. These little Hall effect sensors have a cycle life of over 10 million rotations. HRS USB electronic microprocessor boards have been designed in-house learning from the ills, mistakes and short comings of other USB board manufacturers and have been in use for approximately 3 years. Very careful consideration has always been taken to insure continuity with all of our interfacing boards for quality and durability. The overall USB design plan was to meet every possible scenario of switches and rotating devices throughout HRS existing product lines and future potential new products. This electronic board approach allows HRS to assign switches anywhere on a product or between products with a minimum of effort and offer full interchangeability between different stick and throttle mechanisms. High Rev Simulators USB electronic micro processor boards do not auto-disconnect.
No flight control stick or throttle design is too complex for HRS to accomplish. HRS can design, create, replicate and populate a custom or existing control grip to meet customer requirements. High Rev Simulators also provides fully adjustable high fidelity simulator Rudder Pedals that can be either USB or Serial Connected. These units are made from cold finished steel and aircraft quality aluminum. The rudder pedals front to back rails are case hardened and ground shafts with linear ball bearings. Front to back rudder pedal adjustments are done in 1/2 inch increments with spring return to front. A cockpit cable pull adjustment attachment for connecting the "inside" the cockpit pull handle cable is also provided on the front of the rudder pedals to release the spring loaded pin to allow the pedals to be adjusted for proper positioning. The base runners are pre-drilled to customer requirements for mounting in the simulator.
The rudder pedal pivot is a total of 24 degrees and can be adjusted to set at lesser degrees of throw. The axis pivot is 12 degrees each side and is adjustable for lesser amounts of travel. Rudder pedal toe brakes rotation is 10 degrees each and also can be adjusted to provide lesser amounts travel. All pedal pivot axis's are case hardened and use a ground shaft with sealed ball bearings and thrust bearings. The rudder pedals uses Hall Effect Encoder Sensors instead of potentiometers to provide a long life of over 10 million under load cycles. These rudder pedal assemblies can be either from our standard high fidelity stock or custom made to meet your requirements in height, width and length and done without incurring additional charges. These same rudder pedals have also been adapted to meet the needs of desktop training and simulation by adding angled structure from the front of the pedal base to the rear and making them height adjustable to support the differences of desktop chairs and table position ergonomics. An aluminum plate has been added to act as an anchor and stabilizer the chair to prevent pushing away from the rudder pedals.
High Rev Simulators manufactures mid-fidelity ACE II simulator ejection seats and low fidelity NACES simulator ejection seats that can be provided with sound amplification, ejection rails and seat movement. HRS can also create the custom seat needed to meet your requirements at economical pricing. Call HRS for any additional information and pricing: (661) 947-6820 Other Products: Flight controls desktop sticks hotas controls hotas stick grips stick grips stick heads joysticks joystick grip joystick head stick quadrant hotas throttle throttles throttle head throttle grips throttle quadrant cyclic collectives flight yokes yoke mechanism precision flight controls rudder pedals rudder pedals strain gages strain gauges gages sensors usb switches precision hall effect sensors usb boards electronics micro electronics ejection seats aces ejection seat naces ejection seat flight trainer flight simulators flt sims cockpit simulator sims trainer box device enclosures platform simulations desktop weapons trainer flight navigation procedures trainer mission trainer flight training trainer cockpit trainers training device otd p.c.a.t.d pcatd motion platform flight simulator box training simulation aircraft training device avionics trainer flight training devices instrument trainer synthetic training device synthetic fntp part task trainer ptt instrument displays display bezel avionics aircraft airplane aviation bomber fastjet fixed wing helicopter helo copter jet prop plane rotary wing rotary wing fighter heavy lifter |